Intelligent frequency conversion drive system: The horizontal stuffing machine adopts intelligent frequency conversion technology, which can adjust the motor speed in real time according to the severity of the production task. When the order quantity is small and the demand for stuffing is not high, the motor automatically operates at a reduced frequency to reduce power consumption. For example, when the production line is under low load and only needs to maintain the filling operation of a small number of products, the variable frequency drive system can accurately adapt to prevent the motor from always running at maximum power, effectively saving 20% - 30% of energy, and greatly reducing unnecessary energy. expenditure.
Efficient heat recovery device: In some processes involving heating in the stuffing machine, such as preheating part of the filling or heating the outer shell, a large amount of waste heat will be generated. Through the built-in high-efficiency heat recovery device, this waste heat is re-collected and converted, and used to preheat the raw materials that are about to enter the filling process, or to maintain a constant temperature environment in key parts of the equipment, improve energy utilization, reduce additional heating energy consumption, and achieve The recycling of heat has significant energy saving effect.
Precise feeding control: The machine is equipped with a high-precision feeding control system, which can control the delivery volume of fillings and crust raw materials accurately to the gram. This not only ensures stable product quality, but also avoids repeated processing and energy waste caused by excessive supply of materials. Precise feeding ensures that each filling action is just right, which not only reduces the waste of raw materials, but also reduces the power consumption due to repeated operations, and the overall energy saving is about 15%.
Optimized mechanical structure: Its internal mechanical structure is carefully designed to reduce friction resistance between moving parts. For example, new low-friction coefficient bearings and guide rails are used to make the transmission smoother. During continuous high-speed operation, the energy loss caused by friction is reduced, making the equipment run more efficiently, saving about 10% of energy, extending the service life of the equipment and reducing energy consumption costs.
Automatic sleep wake-up function: When the stuffing machine is idle for a period of time, such as during a lunch break or when the equipment is temporarily shut down to wait for ingredients, it will automatically enter sleep mode, shut down unnecessary auxiliary systems, and only retain the low-power operation of the core monitoring module. Once there is a production instruction, it can quickly wake up and resume full-power production, avoiding invalid energy consumption of the equipment during non-working periods, and the energy saving effect is considerable.
LED lighting system integration: Replace traditional lighting fixtures with energy-saving LED lighting to provide sufficient light in the equipment operating area and key internal parts to meet production monitoring and debugging needs. LED lights have low energy consumption and long life. Compared with traditional lighting, they can reduce lighting electricity consumption by about 80%. Although they account for a small proportion of total energy consumption, the cumulative energy saving benefits are obvious over time.
Energy feedback unit: Some high-end horizontal stuffing machines also add energy feedback units to recycle the excess electrical energy generated during the braking process and feed it back to the power grid for reuse. For example, when the motor decelerates or stops rapidly, the energy feedback unit captures electric energy and feeds it back to the power grid for use by other equipment, reducing energy loss in the form of heat inside the equipment and improving the overall efficiency of energy utilization.
