First of all, the design of the filling supply system is crucial. It is necessary to ensure that the filling can be stably and continuously supplied to the filling station. A high-precision metering pump can be used to accurately output the filling according to the set filling amount. At the same time, a stirring device is equipped in the filling storage tank to prevent the filling from settling or agglomerating, ensuring that the filling texture is uniform and consistent. In addition, the design of the filling delivery pipeline is optimized to reduce bends and resistance so that the filling can flow smoothly and avoid uneven distribution of the filling due to blockage or poor flow.
Secondly, the accuracy and stability of the filling extrusion device directly affect the filling distribution. Choose a suitable extruder shape and size to match the shape of the dough and the filling requirements. The aperture and number of holes of the extruder should be precisely designed according to the characteristics of the filling and the filling amount to ensure that the filling can be evenly extruded onto the dough. In addition, the speed of the extruder should be accurately controlled to coordinate it with the conveying speed of the dough and the overall operating speed of the filling machine to avoid accumulation or uneven distribution of the filling due to speed mismatch.
Furthermore, the quality of the dough and the stability of delivery are also key factors. The thickness of the dough should be uniform, otherwise it will affect the wrapping effect and uniform distribution of the filling. In the process of making dough, the mixing time and proofing time of the dough should be strictly controlled to ensure that the texture and thickness of the dough meet the requirements. At the same time, the dough conveying device of the horizontal stuffing machine should have good tension control and speed stability to prevent the dough from stretching, deformation or speed fluctuation during the conveying process, so as to ensure that the filling can be evenly distributed on the dough.
Finally, the control system of the stuffing machine plays an important regulatory role. Through advanced sensor technology, the extrusion amount of the filling, the conveying speed of the dough and other parameters are monitored in real time, and these data are fed back to the control system. The control system automatically adjusts the speed of the filling extrusion device, the conveying speed of the dough, etc. according to the preset program and feedback information, realizes dynamic and precise control, and ensures that the filling can always be evenly distributed in the dough during the entire stuffing process. In addition, a manual fine-tuning device can be set on the stuffing machine so that the operator can fine-tune the filling distribution when necessary to further improve the uniformity of the filling distribution.
